1. Description: Automatic weighing batching control system, also known as automatic batching production line system. It is usually composed of an automatic batching electrical control system, a controlled feeding device (equipment), and a monitoring system. Compared with artificial ingredients, it can not only save a lot of labor cost and labor intensity in production, reduce the harm of the environment to the human body, but also improve the stability, accuracy and efficiency of the end product. Bring huge benefits to production enterprises. For the batching of different materials, it is necessary to customize the corresponding control system. Zhongke Kezheng provides automatic weighing and batching equipment and system solutions for many enterprises, and can customize a complete set of solutions for your production line. Automatic batching production line system is widely used in cement, steel, glass, coal mine, pharmaceutical, feed, building materials, plastic, rubber, compound fertilizer, brick, food and many other industries. There are three batching modes: static batching mode, dynamic batching mode and dynamic and static combination mode. For different industries and different batching process requirements, the batching system selection should be designed and selected according to the production process requirements.

1. Static batching mode: suitable for sites without continuous batching requirements, batching can be carried out in batches, and a certain time interval is allowed between batches. These sites do not have high requirements for batching time, and the composition ratio of a single batch is strictly required. , the proportion of materials is relatively fixed within a period of time according to the process requirements, each batch of materials is composed of a variety of materials, and the relative dynamic batching accuracy is much higher.

2. Dynamic batching mode: The dynamic batching mode is suitable for the site where continuous batching is required. The site has high requirements on the continuity of batching. Generally, it is not allowed to stop the intermediate batching, and the requirements for the proportioning of various materials are relatively strict. The measurement of dynamic batching system generally adopts electronic belt scale or nuclear scale as the measurement equipment, and the host has PID adjustment and alarm function, which can realize automatic control. The batching scale communicates with the control host through the field bus.

3. Dynamic and static combination mode: some industries have special process requirements in batching, and need dynamic and static combination mode batching, so as to meet the final process requirements. According to the batching process requirements, the parallel method can be adopted in the control process, which can meet the requirements of high-precision micro batching and continuous batching of large proportions of materials, so it can save batching time and meet the requirements of batching speed and batching accuracy.

To achieve high efficiency, precision, environmental protection, adapt to environmental temperature, toxic gas, dust and other direct hazards to manual field operations, clean environment and many other advantages. According to the batching process, the number of materials, the characteristics of the materials, the hourly output, the batch speed, the batching accuracy, the environment, the site and the input are all considered by us. We will design a complete and economical set according to the requirements. Reliable technical solutions until the realization of the product. The batching system is automatically controlled by the central centralized control system for the work of each process without manual intervention. It has a variety of fault alarm detection functions, which can remotely monitor the working process of all equipment without the need for personnel to be on duty on site.

This set of production lines are widely used in automatic batching and packaging production lines of various materials and industries. It is suitable for automatic weighing and weighing of different materials, powder materials, granular materials, irregular materials, and liquid ingredients in the mixing process; only need to manually add 2 More than 30 kinds of materials are put into each silo, and automatic feeding equipment can also be added to automatically transport the materials to the corresponding silo. The computer control system automatically puts various materials into the weighing scale according to the preset ratio. In the weighing system, the weighing system will automatically add the ingredients according to the proportion of each material. After each batching is completed, the bucket elevator will automatically lift the material into the mixer for mixing. Referring to the supply packaging system in the storage bin for automatic quantitative packaging.

2. Features: Monitoring function: to detect and monitor the instantaneous flow, daily accumulation, monthly accumulation, annual accumulation and other parameters of the belt weighing batching process;

2.1. Screen display: The computer display can display the operation status of the relevant control parameters in the batching process, as well as display the real-time batching curve and table;

2.2. Printing management: the ingredient report can be printed at any time for saving and querying;

2.3. Data processing: The batching system can automatically process the collected signals and output them to the corresponding control quantities;

2.4. Communication function: two-way data and information exchange can be carried out between the industrial computer and the PLC and the instrument;

2.5. Control function: According to the corresponding set value before operation, the normal operation of the equipment is automatically controlled, including PID adjustment;

2.6. Alarm function: The host computer will alarm various parameters exceeding the limit or abnormal equipment status in the form of pictures and sound and light signals.

3. Advantages compared with artificial ingredients:

3.1. Automatic quantitative feeding according to the preset program, with high measurement accuracy, high efficiency and good consistency;

3.2. It can realize timing and quantitative automatic feeding according to the batching process requirements;

3.3. Manual feeding raw materials can be fed by scanning barcodes, error-proof system, and the order of feeding can be set in the batching process;

3.4. Various recipes can be preset for storage, no need to reset the recipe, and it is very convenient to retrieve;

3.5. Adapt to the environment (ambient temperature, few people involved in contact, dust) unmanned automatic operation;

3.6. The formula can be kept secret at different levels, and password management can be realized;

3.7. The function of formula printing can be realized, and the historical data records can be checked;

3.8. It can realize automatic control and remote control by connecting to the equipment before and after the batching of the whole production line.

3.9. The configuration and requirements of the production line can be designed separately according to the process requirements.

Fourth, technical parameters: