Design Customization

Engineering design is split into conceptual design, preliminary design, technical design and construction drawing design based on varying workflow and design depth. The breakdown of design phases differs across engineering projects. For large and complex projects, conceptual design is completed first. Following scheme evaluation, preliminary design, technical design and construction drawing design are implemented sequentially. We deliver one-stop services covering scheme planning, design, manufacturing, installation, commissioning, training, operation, acceptance and after-sales support. Tailored to customers’ requirement depth, our service scope includes general consultation, preliminary concept proposals, technical documentation, simulation design, 3D modeling, bid preparation for Party B, tender document preparation for Party A, project budgeting, construction drawings and more. Our company provides preliminary design, system integration, on-site construction and turnkey project services.

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Automatic Batching

The automatic weighing and batching control system, also known as the automatic batching production line system, generally consists of an electrical control system for automatic batching, controlled feeding devices and a monitoring system. Compared with manual batching, it greatly cuts labor costs and relieves production labor intensity, reduces occupational hazards from harsh working environments, and improves the stability, precision and efficiency of finished products, bringing substantial benefits to manufacturers. Zhongke Kezheng supplies automatic weighing and batching equipment and system solutions for numerous enterprises, and can customize a complete turnkey solution for your production line. Our automatic batching lines are widely applied in cement, steel, glass, coal mining, pharmaceutical, feed, building materials, plastic, rubber, compound fertilizer, brick, food and many other industries. This production line is suitable for automatic batching and packaging of diverse materials across different industries. It supports automatic weighing and dosing of powders, granular materials, irregular bulk solids and liquid ingredients during mixing. Operators only need to feed more than 30 types of raw materials into individual silos manually; optional automatic feeding equipment can also convey materials to the corresponding silos automatically. The computer control system dispenses each material into the weighing hopper following preset ratios. The weighing system doses ingredients automatically according to the set proportion of each material. Once one batch is finished, the bucket elevator lifts the materials into the mixer for blending. The mixed material is then fed into the storage bin for automatic quantitative packaging.

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Packaging Palletizing

The automatic metering and packaging system is widely adopted for automatic quantitative packaging into various types of bags, including paper bags, plastic bags and woven bags. It serves industries such as petrochemicals, plastics, rubber, fertilizers, grain, food, pharmaceuticals, feed, building materials, environmental protection, minerals, new materials, metallurgy, ports and logistics. It is a full-process automation system that integrates automatic dosing, packaging, labeling, sealing, conveying and weight inspection for bagged bulk materials. It is designed for 25 kg to 50 kg large bags such as nylon woven bags and paper-plastic composite bags. It supports continuous, high-output automatic bag feeding and metering packaging. The equipment works in tandem with weighing conveyors and automatic sewing machines to achieve integrated automatic operations: bagging, weighing, conveying and sewing. It frees workers from heavy, repetitive labor. Robot palletizing production lines are widely used for palletizing bags and cartons. Featuring flexible operation and a broad scope of application, they can be matched with multiple conveyor lines with a simple structure. Different manipulators (grippers and tooling) can be fitted to fulfill corresponding tasks. Custom grippers are selected according to product shapes for palletizing, offering high adaptability and versatile applicability, and it is currently deployed across numerous industries. ● Bag-type Robotic Palletizing Unit Application: Widely used for automatic palletizing of bags in grain, feed, fertilizer, building materials, chemical raw material industries and more. It performs automatic layer arrangement and stacking, and supports automatic pallet feeding and outbound conveying. Only a forklift is required to remove finished pallets. Brand robot models can be selected according to customer requirements, including ABB, KUKA, Kawasaki, FANUC and Fuji series robots. Matching conveyor lines can be customized to suit on-site connections. ● Carton-type Robotic Palletizing Unit Application: Widely used for automatic palletizing of cartons in food, beverage, edible oil, apparel, spare parts, chemical raw material industries and others. It carries out automatic sorting, layering and stacking, and supports automatic pallet supply and outbound conveying. Only forklifts are needed to take away finished pallets.

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Warehousing Logistics

Automated three-dimensional warehouse (AS/RS) is composed of three-dimensional racks, track stackers, pallet conveyor systems in and out of storage, size detection bar code reading systems, communication systems, automatic control systems, computer monitoring systems, computer management systems and other such as A complex automation system composed of auxiliary equipment such as wire and cable bridge power distribution cabinets, trays, adjustment platforms, and steel structure platforms. The intelligent loading and unloading truck system is mainly used to realize the purpose of automatic loading and unloading of the logistics and transportation of packaged items. It is suitable for automatic loading and unloading of traditional warehouses and automatic three-dimensional warehouses. According to the preset data, the loading and unloading operations are automatically completed without the need for personnel to be on duty.

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Intelligent System

The industrial control system is a process control system built with various automation and process control components. It collects and monitors real-time data to guarantee automatic operation, process control and status monitoring of industrial facilities. Its core components include the Supervisory Control and Data Acquisition system (SCADA), Distributed Control System (DCS), Programmable Logic Controller (PLC), Remote Terminal Unit (RTU), Human-Machine Interface (HMI), and related interface technologies.

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