Loading is the last shortcoming of smart factories!

Release date:2022-03-03 Source:ZHONG KE KE ZHENG Views:413

At present, most of the intelligent manufacturing systems of enterprises in my country are still in the stage of partial application, and they are mainly semi-automatic. Only a few large enterprises have a high coverage of single business information technology, and a certain degree of collaboration and integration has been achieved between the application systems of key business links.

1. Industrial upgrading

The real economy represented by the manufacturing industry is the core supporting force for the high-quality development of China's economy. Improving quality and efficiency and changing production methods are issues that China's manufacturing industry must solve.

According to data from the China Investment Industry Research Institute, the output value of China's smart manufacturing industry in 2019 is 1.939 trillion yuan, and it is expected to reach 3.149 trillion yuan in 2024, with a CAGR of 10.18% in 2019-2024. After the outbreak of the international financial crisis, the world economic structure has undergone profound changes. The internal support conditions for China's economic development and the external demand environment have changed. This requires the economic growth rate to "shift". At present, my country's economy has shifted from a stage of high-speed growth to a stage of high-quality development, with more emphasis on optimizing the economic structure and transforming growth drivers.

2. The labor cost advantage subsides

Since 2008, the growth rate of labor costs in my country has been significantly faster than that of industrial production efficiency. Especially since 2010, the average wage growth rate of many companies has maintained double-digit growth. In the past, the demographic dividend increased with labor costs. China's labor cost advantage in Southeast Asian countries such as India, Vietnam, and Thailand has basically disappeared. According to the calculation data of authoritative institutions, my country's manufacturing labor cost was 177% of Vietnam's and 218% of India's in 2019.

3. Constraints on energy conservation and emission reduction

Promoting green manufacturing is the top priority in the transformation of my country's manufacturing industry. "Made in China 2025" clearly proposes to fully implement green manufacturing. By 2020, a thousand green demonstration factories and a hundred green demonstration parks will be built.

In the industrial automation production line, the automation shortcomings in the loading link have been "troubling" many enterprises and become an obstacle for enterprises to move towards "smart factories".

The automatic loading system can realize the automatic loading process of bagged, boxed and other materials. It completely replaces manual loading of multiple bagged and boxed materials, saves a lot of labor and labor costs, and improves loading efficiency. Assisted in locating vehicles and their associated dimensions through vision systems and laser sensors. Through the calculation of the measured data, a digital library of product stacking in the loading area is established. The central controller transmits the stacking model data to the on-site controller through the connection of the background communication protocol. The specified stacking action completes the loading process. On-site or control room is equipped with electronic kanban to display vehicle and online loading information in real time. Through mechanization and automation, the goods in the warehouse or production line are sorted, transported to the truck compartment, and neatly stacked in the compartment, and the unmanned, informatization and Intelligent, effectively solve the problems of low labor efficiency, high safety hazards and high labor costs in the process of cargo handling and loading.

The rising labor cost of loading trucks, the increasing shortage of labor force, the shortage of logistics and warehousing space in big cities, enterprises paying more attention to clean, safe and controllable logistics processes, and stricter employee health and safety regulations and other factors have prompted enterprises to pay more and more attention to improving warehousing. The level of automation of the logistics system to reduce manpower and increase efficiency. With the rapid development of logistics automation systems, the traditional manual or forklift loading and unloading methods have become one of the bottlenecks affecting the efficiency of platform operations and logistics costs.

The automatic loading and unloading system can greatly save the time and manpower of loading and unloading vehicles, thereby shortening the waiting and detention time of transport vehicles in the logistics center. This system has been used in foreign countries for decades.

The expert scientific research team of the Hefei Institute of Materials Science (Intelligent Research Institute) of the Chinese Academy of Sciences is the leading force, combined with foreign advanced technology, after 6 years of market research and development, the "intelligent loading and unloading system" technology is the first in China. And obtained a number of invention patents. Fully automatic operation, automatic collection and control of data and information, high operation efficiency, high safety, stable and reliable use and low maintenance cost, which greatly reduces the cost of enterprises. At present, the large-scale application of "automatic loading system" in the domestic market is blank. A very small number of companies are still in the research and development state, and the use is also in the state of limited testing.

With the rapid acceleration of the aging of the social population, enterprise labor management, soaring costs, efficiency, safety, etc. have become headaches for many large and medium-sized production enterprises, and the market is increasingly calling for automated loading and unloading trucks. In 2014, the company began to carry out domestic and foreign market research in this industry, and quickly formed a team to focus on the research and development of intelligent loading (unloading) truck systems to seize this fast-coming market opportunity in time.

The application of the intelligent loading system has opened up the last link for enterprises to upgrade the "smart factory", truly achieved automation, informationization, and unmanned operation, effectively solving the problem of cargo loading in logistics and warehousing.

Zhongke Kezheng's "Automatic Loading System" has been put into operation in Jiangnan Chemical, Qianjin Chemical, Zhejiang Shunyuan Chemical, Xinjiang Tianhe Chemical and other enterprises since 2014. It has successfully passed the inspection and certification of the Ministry of Industry and Information Technology, and has been highly recognized by enterprises. , has also played a demonstration effect in the industry. The project has broad and strong market prospects and is expected to have a market share of hundreds of billions per year in the next 10 years.

In the future, Zhongke Kezheng will continue to deepen the field of "smart factory", help traditional "manufacturing", and move towards a new era of "intelligent manufacturing" and "quality manufacturing".

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