Automatic batching system design, automatic batching system how to set the formula

Release date:2022-05-19 Source:ZHONG KE KE ZHENG Views:322

Batching process is the key link in the factory production, automatic batching measurement is the difficulty in the production of batching, because now the manual is more and more expensive, feeding accuracy is also more and more high, so the realization of automatic batching system is an irreversible trend.

Limitations of artificial ingredients

After the batching worker receives the daily production schedule, each material will be weighed in turn. According to the number of ingredients, the weight of each component is calculated first, and then the material is taken from the barrel of each component, sent to the electronic scale for weighing, and finally packaged. In this process, the workers work heavily, the error rate is high, the weight is not monitored, the production data is not recorded and so on can not guarantee the production process of the enterprise.

Automatic batching system is an automatic system that monitors and manages the industrial process of single weighing powder or liquid material and mixing it according to the selected formula.

What are the common ingredients?

1. Centralized control of batching system

Usually refers to two or more materials in turn into a weighing container for rice matching system.

It is characterized by compact structure and low investment.

2. Reaction kettle batching system

Usually refers to the reaction kettle as the weighing container, according to the preset procedure and weight value in the process of mixing in turn will be a variety of raw materials added and mixed system.

Its characteristics are: adding raw materials while stirring, not only improve the measurement speed, but also reduce the supporting equipment. Due to the use of professional technology, the influence of mixing on the accuracy of weighing is eliminated.

3. Distributed control batching system

Usually refers to the use of a weighing container for each material, and then mixed in a batch system. Its characteristics are: weighing speed, high accuracy of measurement.

4. Mixing control batching system

It is usually a batching system that groups a variety of materials according to the degree of proximity of weighing values, adds different weighing containers for measurement, and then mixes them together. It is characterized by faster weighing speed, higher measurement accuracy and moderate investment.

5. Mobile control batching system

Usually refers to the weighing container installed in the vehicle can move back and back, from different feeding points to the weighing container to add materials for batching system.

Its characteristics are: material variety, complex formula, weighing car positioning precision.

Weightless feeder

Automatic batching system - what kind of metering equipment is there?

Automatic batching metering equipment generally include: weightless feeding machine, liquid material metering, multi-component suction metering, metering bin and other related equipment

There are three questions that some companies consider when preparing a production line for an automatic batching system.

-- It is the accuracy of rice hopper, the second is the technological process, and the third is the problem of capital.